The single damping adjustment on the agx units changes both the rebound and compression strokes. Updated kyb shock rebuild procedure motorcycle suspension. So first look through the entire contents of the website to select a. I installed the kyb shocks tonighti havent been able to try them out yet thoughfirst, i had to use sand paper on the upper shock eyelet in order to get the reducer bushings insecondly, the body of the kyb is about 3 mm larger in diameter they look like they will rub when in usei have about 3 mm of free play in lower shock mount. The company is one of the worlds largest suppliers of shocks and struts to vehicle manufacturers and carries a full range of aftermarket domestic and import shocks and struts.
Kyb shock rebuilding manual sledding general discussion. I always wrap the piston band in tape and fill the end of the shaft with grease to keep the hot ground material from embedding itself into the piston band and getting into the shaft. Addressing this shock issue is one of 2 or 3 big things i have left to do and would like to do it out in the garage vs sending them out to someone. Click here to view rt pressure springs for kyb and showa dual chamber forks. The principle should apply to any kyb open chamber upside down usd forks. Which explains you the suspension principles and how to modify damping characteristics. Kyb replacement suspension parts from an authorized dealer. Learn howto repair and maintain your own motorcycle. Kyb excelg gas shocks and struts restore original handling and control capabilities. Rebuilding shocks is fairly simple for the mechanically inclined using common hand tools. Clickhere for detailed shaft rebuild and valving instructions. The main page for the hodaka club discussion group.
Kyb hpg rebuild kit, 12536r40, pressin housing for one shock only. Common information iii common instruction for installation of kyb shock absorbers 2 o. So that if need to downloading kyb front fork crf 2016 manual pdf, then youve come to the faithful website. Dry the shock assembly with compressed air, if available, or use clean towels.
Pack the piston rod full of grease before grinding the peened threads off. Their monotube configuration eliminates aeration and foaming, their microsmooth, hard. Kyb excelg gas shocks and struts 343127 free shipping. Updated showa shock rebuild procedure motorcycle suspension.
I just rebuilt the kyb shock on my 01 kx250 and made a how to video on it. The kyb factory a kit shock for honda, yamaha, suzuki, kawasaki and ktm motorcycles. Kyb is one of the worlds largest manufacturers of shock absorbers, supplying around 50 million original equipment shocks annually to world leading vehicle manufacturers. Shock dimension information is only provided as a means to physically identify kyb shock absorbers. High to low all the suspension tools you need to professionally and safely service your kyb, showa, or wp suspension. Kyb claims the monotube design is much better than twin tube for vehicle handling and stability. Using an open cartridge design with a balance spring kyb created a very simple but decent air fork. Pressin style seal head services a 12536r40 shock 12. Assemblyonly is covered in the piston style reservoir shock rebuild. Year 2019 2018 2017 2016 2015 2014 20 2012 2011 2010 2009 2008 2007 2006 2005 2004 2003 2002 2001 2000 1999 1998 1997 1996 1995 1994 1993 1992 1991 1990 1989 1988 1987 1986 1985 1984 1983 1982 1981 1980 1979 1978 1977 1976 1975 1974 1973 1972 1971 1970 1969 1968 1967 1966 1965 1964 1963 1962 1961 1960 1959 1958 1957 1956 1955 1954 1953 1952. We strive to continually exceed our customers expectations by providing expert advice, a broad range of quality automotive parts like kyb gas shocks, and a logistics system that gets the parts to our customers, when and where they are needed.
Fortunately, when performing a rebuild the bulk of these parts are reused. First, since the shock shaft threads are normally peened, the nut can become damaged when the peened threads are filed away. Dismantling of the shock shaft detailed instruction on how to. Jun 16, 20 a walk through on how to change the oil in an open chamber 43mm kayaba fork on the kawasaki klx250s. Kayaba products, in strict accordance with the present maintenance manual. I started with a set of custom axis for my first shock rebuilds. The kit is complete with all parts needed for a quick, easy installation. Page 1 of 2 kyb shock rebuilding manual posted in sledding general discussion. Although kyb insists that the change to the excelg model name was for a rebranding campaign only, one trusted vendor on nasioc has found that the excel. D3 take the preload off of the spring by unscrewing the preload collar. They have a whole pdf file on rebuilding step by step on the web site.
I chose to buy a genuine, kyb shock service kit 129994600501 from. First, a 46 minute hd video manual is available for those who enjoy. Kyb rear shock set up hey folks i cant find the threads on the kyb shock install and part numbers for the shocks and the bushing kits. If you feel you do not have the mechanical ability, please do not attempt to rebuild your shock. Kyb excelg gas shocks and struts 343127 free shipping on. Take some penetrating oil and spray the reservoir end cap and push it. Remember that you need to download a program to support a particular file type.
Kyb is a world leading supplier of shocks and struts to new vehicle manufacturers and the excelg is made on the very same kyb oe assembly lines, uses the same oe quality components and is calibrated to restore original, designed performance, not change it. Im getting ready to order 8 kyb excelg shocks and struts for various imports prius, elantra, previa. Choosing a shock absorber for a particular application must include component performance damping rate capabilities in addition to dimensions and mountings. Kyb gasajust shocks and struts kg5504 free shipping on. Gasajust if you own an suv, light truck, or van, or if you want better performance from your automobile, this is the shock kyb recommends. On snow magazine osm north americas best snowmobile. Back the rebound adjustment knob out until the clicking stops. A walk through on how to change the oil in an open chamber 43mm kayaba fork on the kawasaki klx250s.
We present the full edition of this ebook in txt, djvu, epub, doc, pdf forms. Kyb excelg gas shocks and struts 344049 free shipping on. Detailed recommendations on which parts to replace. Lie down on the ground next to a tire on your car, and use the flashlight to locate the shock on the suspension. Showa and kyb shocks are used on nearly all japanese motorcycles. Kyb pro 40 fronts, center and rear shock rebuild page 2. Basic oil changes full rebuild shop pressurizes shock full rebuild shock pressurized inhouse. Kybhpg rebuild kit, 12536r40, pressin housing for one shock only. Windows can go online to look it up automatically, or you can manually select from a list of programs that are installed on your computer.
Take some penetrating oil and spray the reservoir end cap and push it in a little ways until you see the spring retaining clip. Were do i get the service manual to service the kyb. S5, rs5 07 341719 3494 audi a6 audi all models 4a, c4 incl. Kyb and showa shock service rebuilding shocks is fairly simple for the mechanically inclined using common hand tools. Technical touch offers you the knowlegde to service your coil spring fork, your psf i or psf ii fork and shock absorber. Save on kyb gas shock 349125 at advance auto parts. Thus the race tech pro series 19mm shock shaft kit was born. Oem replacement service kits for hpg and kyb shocks. Shock shaft nut when removing the shock shaft nut there are a couple of opportunities for the nut to get damaged.
Remove the compression rod by gently rocking the assembly out of the body, and dump. Hpgkyb shock service kits products parts unlimited. Tighten the bolts with a ratchet and socket while holding the nut with a wrench. Externally adjustable without lifting the vehicle or removing the tires. I chose to buy a genuine, kyb shock service kit 129994600501 from amazon. Include all seals and orings needed to rebuild the seal head rodbearingguide sold per shock. Kyb extension, you will probably find most of them at this website. Its a monotube design that automatically adjusts to changing road conditions. Shock fitment type premium excelg gasajust mounting kit protection kit shock fitment type premium excelg gasajust mounting kit protection kit audi audi a5 sportback audi all models 8t3, 8ta incl. It will be discarded so this can be done by drilling a 316 4. A wheel dressing tool helps keep a sharp edge on the stone which makes it much easier to grind the nut off. You can usually rebuild your shock and take it to your local dealer for. Showa shock rebuild pdf kyb and showa shock service. An outline of the tools youll need based on the level of involvement you will have in the build.
Do you have any experiense on those kyb shocks in particular. Showa and kyb shock rebuild procedures south bay riders. Showa and kyb shock building tools list diy moto fix. Kyb is a world leading supplier of shocks and struts to new vehicle manufacturers and the excelg is made on the very same kyb oe assembly lines, uses the same oe quality components and is calibrated to restore. Today, 1 in 2 cars in japan, and 1 in 5 passenger and light commercial vehicles in the world are leaving the production line fitted with kyb shock absorbers. You are currently viewing our boards as a guest which gives you limited access. Excelg the standard oe replacement shock from kyb meets or exceeds oe quality and is available for a huge. Fits yamaha and kawasaki 85u2019s kayaba 36mm fork set.
Instructions for 4616 kyb shock rebuild and valve installation. This is the ultimate combination of detail and instruction. Summerland auto sport is your quality source auto parts. The velocitysensitive valving system adjusts quickly to changing road conditions for maximum comfort in any situation. Bladders bumpers piston bands seal heads service kits shafts. Corresponds with the suspension geometry of all car models, from the struts to. Clamp the shock in a vise, remove the end cap from the nitrogen reservoir. Discussion in vintageleft kickers started by schimmelaw, jan 29. Push the mounting bolts through the brackets into the shock and out the other side. If you are looking for the book kyb front fork crf 2016 manual in pdf format, in that case you come on to faithful site.
Find your kyb part number using this electronic catalogue. Clamp the body cap of shock securely in vice, with the shaft. Sort by featured items newest items bestselling alphabetical. Kyb file extension can correspond to several not related file formats. Depending on which model vehicle you have, the shock should have a black numbered knob on the body for adjustment. Kyb products are recognized worldwide for outstanding quality. Kyb gasajust shocks use higher gas pressure to keep your tires glued to the road. The kyb agx manually adjustable shock provides fast, easy, oncar damping rate changes. These nitrogen, gascharged, twintube designs have earned an oea original equipment for the aftermarket classification, and kyb offers a huge selection of excelg gas shocks to service or upgrade. We own kyb front fork crf 2016 manual pdf, djvu, epub, doc, txt forms. That said, most of the tools you will need are likely in your toolbox. The oil breaks down after a lot of use and needs to be changed.
The front shocks are kyb pro 40r models offering both compression and rebound adjustment, while the centre and rear are pro 40s offering easy single knob compression adjustment. Learn howto rebuild reservoir style shocks by watching the video manual and following along with the handbook. The rebuild,new seals,fluid and charging them was so simple i cant belive i paid anybody to do it before. Choosing a part number that fits onto a vehicle does not mean that it will operate.